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Banbury's First World War munitions factory: National Filling Factory No 9

Beside the M40 at Banbury lie the grassed-over blast walls of a factory that filled shells with lyddite and later mustard gas. Historic England counts it one of only two First World War lyddite filling factories that still show the whole filling process.

· 5 minute read

A sloping green field running down towards trees and the white warehouses of Banbury beyond
Women munitions workers in headscarves and uniforms during the First World War Photo: Philip Jeffrey, CC BY-SA 2.0, via Wikimedia Commons

National Filling Factory No 9 was a First World War shell-filling works just east of Banbury, in fields between Grimsbury and Overthorpe, on the Northamptonshire side of the county boundary. It ran from April 1916 and closed in 1924. The M40 now cuts it in two, and what survives is a scheduled monument on private land. The way to see it is on a guided tour.

Why Banbury got a shell factory

The Ministry of Munitions conceived the national filling factories in 1915. Banbury's was one of the earliest purpose-built by the ministry. The Northamptonshire Historic Environment Record (opens in a new tab) says it was commissioned in November 1915, with Herbert Bing responsible for building and running it. The Office of Works drew up the plans, and the contract went in January 1916 to Messrs Willet of Sloane Square in London. The first lyddite was run on 25 April 1916.

That is about five months from commission to first filling. Unit No 1 was designed to fill 100 tons of lyddite a week, and a second unit to the south, built within a year or so, doubled that. The two together covered 132 acres. Lyddite is a high explosive based on picric acid, and at the site the earthworks of the picric acid stores can still be picked out.

How a filling factory worked

The factory was built to limit an explosion. Filling houses were wooden sheds on concrete foundations, set apart and surrounded by earth banks called traverses, so that a blast in one shed would not set off the next. A survey in the Banbury Historical Society's journal (opens in a new tab) in 1987 says each filling house had four workers, two men and two women. Shells moved between them on hand-pushed wooden trolleys along a narrow-gauge tramway, which passed through the banks between concrete portals. Standard-gauge sidings around the edge brought materials in and took shells out, on more than 3 miles of track linked to the London and North Western Railway.

The figures for the workforce vary, as they do for most wartime factories. The Historic Environment Record gives over 1,400 local people in 1916, about a third of them women, and about 2,000 at the peak. The 1987 survey says 2,000, 500 of them women. Banbury Museum says the factory supplied the front line with nearly four million shells. A notice of 30 May 1917 said all the shells used by the British batteries in the battle on the Italian front came from No 9.

From lyddite to mustard gas

Demand for lyddite fell by September 1917, when the army moved to TNT. Sections of the factory then took on naval mines and shrapnel shells, and early in 1918 part of it was given over to filling chemical shells with mustard gas. All types of shell and mortar bomb passed through in the end, including high explosive and anti-aircraft rounds.

The danger, and the canary babies

The survey of 1987 says a serious explosion in 1917, in a department called the Can Wash House, injured several workers badly and killed one. It calls that the only fatal accident in the four years of filling. Peacetime was worse: five people died during the breaking-down work that followed.

The longer harm was to the body. Workers handling these chemicals were known locally as canaries because of their yellowed skin. Babies born to some of them were yellow too, and the BBC's World War One at Home series told the Grimsbury part of that story under the title Canary Babies (opens in a new tab). The yellowing faded, but similar work elsewhere caused toxic jaundice, which could kill.

A flat stubble field under heavy cloud with a line of dark trees along its far edge
Fields near Overthorpe, close to the site of Filling Factory No 9 Photo: JThomas, CC BY-SA 2.0, via Wikimedia Commons

After the war

Messrs Cohen of London bought the factory about 1919 and used it to break up surplus ammunition until 1924. It has stood derelict since, and is now grazing land. Sections are believed to have been burnt on purpose to remove explosive residues, which may have helped form the mounds seen today. A rubbish dump of the 1920s or 1930s partly covers the northern end.

It was not quite finished as a target. The site served as a training area for the Regular Army and the Home Guard in the Second World War, and the 4th/7th Dragoon Guards left a stripped-down Covenanter tank there for target practice. A lone German raider dropped five bombs behind the Bowling Green Inn in 1940, on a night of full moon. People at the time blamed moonlight on some greenhouses. The 1987 survey thinks it more likely the Germans believed the factory was still in use, and neither explanation can be proved.

What survives

About 75% of the plan of the factory survives. Historic England scheduled the remains of Unit No 1 as a monument on 21 June 2012, list entry 1409811. The M40 took the western side and most of Unit No 2. What is left includes the earth traverses, with brick-revetted ends and concrete cores, concrete floor slabs, tramway and siding earthworks, and the storage magazines in the field to the south-east. Medieval ridge and furrow also survives between the stores and the tramway lines. Historic England's scheduling calls it one of only two First World War lyddite filling factories that keep evidence of the complete process, and Home Front Legacy, a project on First World War remains, adds that it is the only one of the two to be scheduled.

Seeing the site

Do not go on your own. The site is private grazing land and a protected monument. The way in is the guided tour run by Banbury Museum and Gallery. The museum's page (opens in a new tab) last listed a tour on Saturday 11 October 2025, at £20 a person, booked in advance, in morning and afternoon sessions, meeting on the approach road to the Evergreen Inn on Overthorpe Road (OX17 2XA). When we checked in November 2026 the museum listed no later tour, so ask the museum about the next one. It warns of rough ground, stiles and gates, and says good mobility and stout footwear are essential, so it will not suit wheelchair users or anyone unsteady on their feet.

We know of no public viewpoint. If the tour is not running, the museum in the town is the place to go, and the Banbury guide and our things to do in Banbury have the rest of the day.

Places to stay near Banbury

Questions

Can you visit the Banbury munitions factory?

Only on an organised tour. The site is a scheduled monument on private grazing land with no public access to the remains. Banbury Museum has run guided tours, the last we can find on 11 October 2025 at £20 a person, and no later one was listed when we checked in November 2026. Ask the museum about the next date, and expect rough ground, stiles and gates.

What was made at the Banbury filling factory?

It filled shells rather than making them. Empty cases were filled with lyddite from April 1916, then naval mines and shrapnel shells from 1917, and mustard gas in part of the factory from early 1918. After the war, a new owner used the site to break up surplus ammunition until 1924.

Who were the canary babies of Banbury?

They were children born yellow to women who worked with the chemicals at the filling factory. The BBC's World War One at Home series told the Grimsbury story under that title. The colour faded over time. Workers themselves were known locally as canaries because handling the chemicals stained their skin.

Where exactly was National Filling Factory No 9?

It stood about 1.5 miles east of Banbury and half a mile south-west of Overthorpe, just inside Northamptonshire, with its works entrance by the old Bowling Green inn on Overthorpe Road. Grimsbury lay to the west. The M40 now runs through the site, and the surviving part is east of the motorway.

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